Real projects showing steel die cutting and electric knife, stitching kitting & assembly. Using multiple materials, with tight tolerances, clean edges, and reliable lead times.
Customer converted from hand-cutting in-house to traveling-head press with steel dies at Allen Manufacturing; improved nesting raised yield and cut per-part cost 19%.
Switched from CNC knife to dedicated dies for repeating panels; cycle time dropped 35% and edge quality improved for binding.
Low-to-medium volumes cut via steel dies and traveling head and verification fixtures; achieved consistent fit in downstream assemblies.
Die-cut veg-tan leather with matched-die edge and branded deboss; consistent finish across colorways for retail sets.
Steel die and QC gauges stabilized OD/ID; kitted in lots with date/lot tracking for regulated customers.
PSA-backed insulation kiss-cut to liner for quick peel-and-place; simplified field installs and reduced waste.